Garage Door Insulation Kit (Custom Cut)

Transform your Hot & ColdNoisy Garage into a Comfortable, Quiet, Living & Working Space

Foam Sales' Garage Door Insulation Kits are custom cut to your door panel sizes. See Dave's video below on how to measure, and fit your new door panels.

Enter the custom panel sizes you require (maximum of 4 sizes per double door kit) into the text box provided above. Note that oversize panels will cause problems in installation. Being 1-2mm undersize makes for easier installation. Please allow a lead time of up to 3 weeks for cutting and delivery. 

For a 10% Discount on Orders of 2 Double Door Kits, and more (minimum order value $520) enter Discount Code DISCOUNT10% at checkout.

Thermal Insulation using Foam Sales' polystyrene insulation panels on the inside of sectional garage doors makes a considerable difference (up to 10°C - see Customer Reviews below) to moderating the summer heat and winter cold in your garage. During the Australian summer months in particular, metal garage doors  radiate large amounts of heat, often making garage areas impractical for use as a workshop, exercise, or living area, or even for storage of valuable items. Our Polystyrene Garage Door Insulation Kit blocks this radiating heat, making the inside environment more temperate, enabling one more usable living space in your home.

Acoustics inside the garage are also improved by the sound absorbing characteristics of the polystyrene panels that moderate reverberation and harshness of sound caused by the hard surfaces typical in most garages. This can be good, both for those living inside the house, and for the neighbours too! Door and motor operation will sound quieter as well. (See Customer Reviews below)

In addition to improved comfort, the more moderate temperatures inside an insulated garage result in less condensation - so less damp and mould, and reduced rusting of the mechanisms caused during periods / nights of extreme cold and wet weather. Most homeowners are likely to also experience lower ongoing energy costs as a result.

Garage Door panel sizes can vary considerably, so be sure to take accurate measurements on the size of each of your door sections. If in doubt, go for 1-2mm smaller on each measurement, for much easier installation. We will custom-cut to the width, height and thickness you require for each of your door panels. Enter all your panel sizes in the box provided when placing your order. (Please commonise sizes to a maximum of 4 unique sizes per Double Door Kit. Should you have more than 4 panel sizes, trimming and custom modifications of panels are easily done in your garage with a utility knife or fine tooth saw.)

When fitting the panels, slide the polystyrene boards into / behind the top and bottom flanges. See Dave's Video on how to measure and fit your new panels. The horizontal stabilising bars will usually need to be removed in order to insert the panels. Otherwise no tools are required for fitting of the panels, which is typically done in less than one hour. (A pair of cotton or rubber gloves can assist with handling and fitting of the panels.)

The firm polystyrene surface finish on the garage door panels does not need to be covered, and many customers appreciate the benefit of the extra light that is reflected from the white panels. The panels can be painted with water based paints and varnishes if preferred. (Take care - oils, solvents, and some silicone sprays will eat into the panels).

For an example of thermal rating, if you were to purchase polystyrene panels of  38mm thickness, these will have a Product R1.1 rating. The Panels are made from firm M grade polystyrene with thermal conductivity of 0.035W/m.°K. The door system value with the panels fitted has a higher R value due to the characteristic of the steel door panels to radiate heat and cold (emissivity) - in this case forced to radiate outside due to the high thermal resistance of the polystyrene panels. This thermal performance is typically stable over decades after installation. Foam Sales' Garage Door Insulation Panels have a 10 Year Warranty.

Adhesive is not normally required for fixing the panels, but if you do want to use it we recommend a flexible long-life MS Polymer such as Ritetack Instant Grab. These products can also be used to fill and seal gaps at the edges. (Do not use solvent-based adhesives, or oil-based products on these panels.)

Prices on this page apply to standard size Single and Double Garage Door Kits. A standard set of Double garage door panels (usually 16-20 panels)* will weigh 7kg on average. On doors with balanced spring tension this usually is not enough weight to affect your motor or door operation, or to require adjustments to spring tension

* A set of panels for an oversize garage door, will weigh more than 8kg, so will incur the additional cost indicated.

All polystyrene sheet made in Australia, including these panels, contains fire retardant. The effect of this additive is that in the case of exposure to small flame sources the panels will self-extinguish when the flame source is removed. See test results and flammability comparisons with other building products. 

Customer Testimonials witness to recorded temperature decreases of 10°C and more in their garage on hot summer days, and moderated winter temperatures, with improved acoustics too. Check our Customer Reviews here below.

Shipping.Please allow 3 weeks lead time for Eastern States orders, and 2 weeks  for orders delivered within WA.

For customers in rural areas with high shipping costs, you will likely achieve cheaper shipping cost by sending your Kit to a friend's Capital City metro address.  😅

Need Help?

CALL US: (08) 9330 1199
EMAIL US: info@foamsales.com.au

Customer Reviews

Based on 337 reviews
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Leigh D. (Sydney, AU)
Foam garage door insulation

I procrastinated on this purchase for a long time not knowing if the insulation would be worth the expense and effort. I finally decided to buy the insulation and measured up my garage door panels as per the Foam Sales video. This helped and by far measurement is the most important and time-consuming step of the whole process. Delivery took about 10 days from order (delivered to Sydney NSW) and being well advised by email as to progress. The cut foam was delivered tightly wrapped and not damaged in any way with the outer pieces being extra protective packing (these can be used for off cuts or packing if needed). Installation was very easy. A couple of foam panels did need the end trimmed off a little, so I used a sharp box cutter (a long thin blade) and straight edge, very simple and no mess. I did however need to remove the top and bottom stiffening bars off the door in order to fit the top and bottom rows of foam, again no issue here. All up fitting took well under an hour. I also had the door spring retentioned, probably not absolutely necessary but it did make some difference when the door was disengaged from the motor. As far as ‘does the insulation work’, YES! My door is west facing and receives full afternoon sun. Last year my garaged cooked in the summer. This year it is noticeable cooler on hot days. On one day recently we had 39C in our yard and the garage stayed under 30C, no longer does the door feel like a radiator when I walk near it. I’m very happy with this purchase and recommend Foam Sales and this particular product very highly.

Thank you so much for taking the time to leave such a detailed review of our Garage Door Insulation Kit. We are thrilled to hear that our product has made a noticeable difference in the temperature of your garage, especially during hot summer days. We pride ourselves on providing high-quality, custom-cut foam and we are glad to hear that it was easy to install. We appreciate your recommendation and we hope you continue to enjoy the benefits of our insulation kit. Thank you for choosing Foam Sales! -shn

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Tony E. (Sydney, AU)
Foam for Garage Door

Order and delivery went with no hassles. Foam arrived safety and cut perfectly as ordered. Installed in door and certainly seems to have worked with temperature as advertised. Extremely happy and would recommend. Excellent company to do business with.

Thank you for your generous Review Tony. We appreciate it. The insulation panels will continue to work for you for decades to come. SB

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Norman L. (Mandurah, AU)
Worth it for the temperature alone.

The sizes were perfect and easy to install and we are happy with the overall effect.

Hi Norman, thank you for your feedback. We predict that by mid summer your level of happiness will have reached even greater highs. SB

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Brendon M. (Perth, AU)
Great service

Very happy with service and the time line of getting polystyrene panels , less than a week and great price, and the staff were very helpful

Thanks so much for the feedback and review, Brendon. We truly appreciate it. Best, E.T.

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Troy R. (Perth, AU)
Outstanding

Foam sales are a great company to deal with. The garage door kit I purchased was great. Great response from the company , great pricing, great delivery time. If I am asked to recommend a foam place it will be foam sales every single time

Thank you so much, Troy for the awesome feedback and review! We truly appreciate it and are so glad of your experience with us. All the best! E.T.